Supply material to the hydra pulper automatically.
Width of belt: 1.0m; Length:7.3m.1set
For separating impurity from the pulp.
Working area: 2m2;
Include pulp feeding tank, filter Screen, Vibration system, motor1set
Pulp pool agitatorZB011-22
For Mixing the pulp in the pool, and keep consistence of the pulp steady.
Include reducer (2.2kw) and agitator.
Material of the lamina is stainless steel.
Electric control system for the pulp making system EC-PM5000
Regulated whole process of pulp supplying system (include material supplying, pulping, pulp mixing, consistence control, pulp delivering). To send applicative pulp to forming machine automatically.
Control the hydra pulper, pulp pump, water pump, Pulp pool agitators…
The main electronic parts brand: Siemens and LG/LS;1set
Automatic rotary forming machineCZ050-5000
Rotary type, 8 sides of mould plate. Each side is 2000*470mm. Each side fits for 5 sets of egg tray mould.
Products be outputted and delivered into the dryer automatically.
Computers monitor the entire process and centrally manage the production. counting and alarming automatically.
Advanced machinery allocation and transmission system.
Original brake system and drive mechanism, making the machine more stable.
Capacity for 30-packed egg tray: 5000pcs per hour.
With pre-heating air at the top of machine.
With auto mold washing and edge washing system.
The pulp tank is made from SUS304 stainless steel, which is corrosion resistance.
Frequency control of motor speed.
PLC and touch screen controlled.
Main electrical elements are Siemens.
Main Pneumatic parts brand: SMC/ARK.1set
Working platform CZOP-R5000
Match for the forming machine;
For operating the forming machine and the product inlet of the dryer.1set
Forming moldFor 30 packed egg tray: 1pcs/mould
Material is aluminum or PC.40sets
Transfer moldFor 30 packed egg tray: 1pcs/mould
Material is aluminum5sets
Vacuum and auto drain system VD50-15-2
Control the vacuum air/water separation and water drain/recycle automatically.
Include control valves, check valves, magnetic valves, inductor, vacuum container(5m3), water discharge container(2x1m3), and other parts1set
Control system for forming/vacuum/ drying systemEC-VS5000
Regulated forming machine, vacuum system, drying system and auxiliary systems automatically.
PLC + touch screen control.
Include 3 electrical control cabinets and control boxes.
The main electronic parts brand is Siemens and LG/LS;1set
Drying product line (use gas or diesel)Type: HG050-Q/Y
Width of Conveyor:2.0m;
Total length: 48m;
Capacity for 30-egg tray(65~70g): 5000pcs per hour;
Heating method: diesel or Natural gas/LPG heating;
With furnace and automatic burner: brand RIELLO from Italy.
Conveyor speed: 2.5~5m/min adjustable.
The main electronic parts brand: Siemens and LG/LS;1set
Operation platform and moveable ladderFor operating, inspection and maintain the burner and other drying equipment;
Include working platform, handrail, trolley for burner, moveable stairs…1set
Electric control cabinetFor controlling the dryer;
To control the conveyor system, circulating fan, moisture exhausting fan, burner, and temperature of the oven automatically;
Include electric wire from the control cabinet to every part of the dryer;
Main electronic parts brand is Siemens and LG/LS1set
Egg tray stackerSL050;
5 lines; stack the egg tray automatically;
Include auto counter.1set
Egg tray compress & strapping machineEYJ-2;
Include presser and strap, for Compress and strap the egg tray.1set
1.Auxiliary Equipments’ List
The following equipment is necessary for the production, customer could buy it from our company or other supplier.
The list is based on design with under-ground tanks, if adopting the above-ground tanks, the pulp pump and water pump would be increased.
No.DescriptionType and specificationsQuantity Remark
1Pulp pump Flow capacity:110m3/h;
Lifting height: 9m.
Dielectric Consistence: 4%~6%.
2Pulp pump Flow capacity:60m3/h;
Lifting height: 12m.
Dielectric Consistence: 1%~6%.
3Automatic consistence controlControl the consistence of pulp supply automatically. Include inductor, controller, valves…
4Water pump Flow capacity:60m3/h;
5High press water pumpUse for mould washing and edge washing
6Water ring vacuum pumpPressure: -0.08MPa,
Output Capacity: 63m3/min;
7Water pump Flow capacity:18m3/h;
8Cooling Towerused to cool the vacuum sealing water.
Power installation: 0.4kw; 1set
10Compressed air dryerFor reducing the temperature and moisture of the compressed air.
11Compressed Air potvolume: 2m3
Max pressure: 1.0MPa.2sets
12Air filterQ, P, S3pcs
13Spare parts for air compressorFor one year replace of air compressor;
Include cooling oil, filter element, oil separator, oil filter…1set
14Spot welding machineFor molding repair.
Working current: 0~30A adjustable.1set
15Piping, valves, fittings needed for link the machines in the workshop1set
1.Main technical data
NO. Item Information Notes
1 Automation Fully automatic production line.
2 Capacity 4500~5000pcs per hour 30 packed egg tray
3 Workshop recommendation >=800m2 Length>=60m;
(It could be adjusted according to the user's existing workshop)
4 Type of Material Waster paper News paper;
5 Material consumption 300~350kg per hour
6 Water consumption 1.2~1.5ton/h
7 Electricity consumption 200~220kw 291kw installed
8 Fuel consumption LPG 32~40M3/h Choose one from the three types of fuel
Or natural gas 80~115 M3/h
Or diesel 65~95kg/h
9 Operator Required 5~6 people/shift
10 Container requirement for Transport 8 of 40’HQ container
Brief introduction of the production line
It’s a complete set of Fully Automatic Production Line.
Mainly used for the products with simple structure but in big quantity, such as egg trays, fruit trays, cup carriers and disposable medical care products.
This type of production line is constituted by a hydra pulper system, a rotary type forming machine, a single-layer drying line, and corollary equipments.
Products are output automatically from waster paper or other type of paper. It’s high-efficiency, energy-saving, durable, wieldy and safe.
SIEMENS electrical control parts, FESTO & SMC pneumatic control parts. Apply International famous brand of control parts to obtain excellent performance and universality maintainability.