Industrial choice-Aluminum utensil cookware pot metal parts surface treatment sandblasting machine
Belt Conveyor Type Automatic Sand Blasting Machine Automatic Conveying Sandblaster
the characteristics of products which the customers with specially designed
belt conveyor automatic sandblasting machine, sandblasting surface is used for
cookware utensils and appliances, can remove combination, flow lines and die marks,etc;
Otherwise it can satisfy deburring,oxide
skin, surface finishing, electroplating or spray pretreatment and other
main technical parameters
1. Cleaning products
（1）Working speed 0.3-5m/min（Frequency
（3）Speed ratio 1：100
（4）Transmission v belt B-Type（6600mm*L）
3. Spray gun
（1）Model DS-B （2）Abrasive shot speed 75-100m/s
（3）Nozzle diameter φ8mm*80
（5）Number of guns 12pcs （6）Swing
(7) Power 400W
(1)Separation volume 5t/h
(2) Separation zone wind speed 4-5m/s
(1) Dust collector
b、Air volume 2504m3/h
a、Model 9-19Type，A type
c、Wind pressure of work 4112MPa d、Power 7.5kw
engine power: 11kw
7. Total air
rate volume 2504m3/h
8. Overall machine dimension
(1)Max overall dimension: 4100mm×1600mm×3100mm
III.Structural adjustment and adjustment
This machine is a high-performance V-belt conveyor sandblasting
cleaning equipment, in the process of
cleaning by motor drive worm gear and worm reducer, Towing V-belt
conveyor system to the work piece to clean room, and spraying by a all-around of 12 guns, making their
oxidation scales and dust’s away quickly, obtaining with certain roughness of
the bright surface, at the same time work piece is suffered from strong impact,
eliminated the stress of work piece, to avoid deformation. During the cleaning
process, falling mixture of dust scattered is collected directly by the set of
sand bucket, by the dust removal fan suck in suction separator, after the dust
separator was separated，abrasive sand goes to the storage tank，dust
is driven by fans, through the air duct pipe system, and with filters
precipitator dust, efficiency can reach 99%, after purification, the air
emissions into the air.
has the following several parts: Sandblasting main engine, Belt conveyor system,
Segregator, Dust removal system, Electrical Control System.
The master consists of three parts cleaning room, inlet room, and
A、Clean room is installed 12 spray guns, this space structure is
passed CAD test and actual verification, can achieve best to clean up the work
B、Cleaning room is semi-enclosed, equipped with steel and rubber
curtain shield to prevent abrasive flying, while room has some negative
pressure to prevent the escape of dust.
C、Cleaning room is equipped with rubber inside body, protect the
chamber wall plate from wear and tear, extending the service life; In the
cleaning of cone set sand bucket is equipped with the network, to block
sundries, protect the nozzle, easy to repair.
the application and maintenance
A、Cleaning room protection room and package cast nuts are wearing
parts. Must check the degree of wear and change in time, pay attention to install
guard plates lap joint, to prevent damage to the wall and endanger safety.
B、Cleaning room rubber curtain are wearing parts should be replaced
C、Must cut off the power for maintenance, listing alerts, non-powered
operation, and offenders will be could endanger life safety.
conveying system consists of v belt, master-slave shaft, cycloid reducer and
three-phase asynchronous motor, the system is stable and running speed can be
controlled by the frequency converter.
to the work piece cleaning efficiency, adjust the speed of the conveyor system;
from low speed to high speed slowly adjust, in order to achieve high quality
cleaning efficiency and good economic performance.
separator is a cyclone dust mixture was inhaled by back sand tube to the sand
separator, by sharing in formation of the cyclone, the walls of the abrasive to
jilt to the separator after free fall into the recycling in the store sandbox,
dust is inhalation of dust removal system, pure gases into the air after
purification treatment, become trapped particles of dust collection.
A、The above screw on regulator separator to change the starting
position within the cyclone separator to obtain optimum separation.
B、Separator outlet pipe connection with dust removal system,
guarantee the dust into the dust collection box.
body by 3 mm high quality low carbon steel plate welded together, both inside
and outside surface spray treatment.
efficiency filterφ320×660，total 4 pcs. It is for dust removal process,
purification effect accord with national environmental standards。It
is made of 100% polyester fiber material, the thickness of 0.7 mm, 10 um porosity,
gas resistance 2.98 mbar (guarantee for 40 cm/s air velocity, the pressure
needed to 2.98 mm water column), heat resistance capacity of up to 130 degrees.
fan type 9-19, A-transmission, power: 7.5 KW, speed:2900R/min
flushing filters body contains the air tank, pulse electromagnetic valve, pipe
and other components.
E、Dust hopper is welded 3mm high quality low carbon steel plate, the
surface paint treatment. Overall Size：400×400×300(mm).
hose is jointed with PVC pipes.
method: vibrating pulse cleaning.
Vibration pulse cleaning time can be
adjusted by pulse controller.
main circuit adopts the 380V electric equipment, control circuit use the 220V，in
order to facilitate the operation and maintenance, the electrical equipment is
installed in the centralized control box, controls the motors and solenoid
valve opening stop.
（1）Dust removal fan 7.5kw 1set
（3）Spray gun swing motor 0.4kw 1set
（4）Headlamp 9w 2pcs
1. Motor normal operation and stop，green and
red light indicates；
2. Transmission, spray gun swing speeds adjust respectively by two
1. Gun with door interlock, two doors must be closed on the host,
then the gun to start.
1. Close the main power switch, power on, power bright lights;
2. Adjusting the spray gun pressure, manual/automatic switch, move
automatically after the start, follow these steps in turn:
After the work piece is finished, click Close in
the following turns:
Spray gun stop→Swing stop→Conveyor belt Stop→Dust
removal system stop
For details, please follow our engineer to install
operation guide, this sequence of operations described only a brief
introduction, for reference only.
In order to easy for transportation, it will be shipped by Packet
transport, When the user installation, depends on the situation to do
Inspection for machine equipment before working: Checking the spray
gun nozzle, sand tubes, protective rubber wear circumstances before the
operation, if found that situation should be promptly reported to be replaced.
Before starting the machine to make sure main engine two doors are closed.
Operation processes, check electrical instructions.
VII.Maintenance, security and troubleshooting
1. Care and
A、The machine should be checked regularly, pay attention to
maintenance and regular cleaning.
B、When servicing are strictly prohibited to left tools, screws and
other debris in the machine.
C、When the machine is in operation separator, filter regularly remove
waste, ensure the normal operation.
2. Check the
operation of the machine before and after
operation, check the spray guns, sand tubes, rubber curtains and other wearing
parts circumstances, pay attention to the timely replacement.
B、Check all the moving parts, bolted joints loose or not, if loose
should be tightened in time.
C、Check whether have debris falling into the machine, if have should
be cleared in time to prevent blocking.
D、To operate correctly in accordance with electrical codes.
should always check the cleaning quality of the work piece, adjust the angle of
spray gun and the work piece conveying speed if necessary.
A、Non-operating and maintenance personnel can not operate.
B、Should be cut off power supply, maintenance and hang warning mark
in the eye-catching place.
C、Rubber curtains and dust collector to avoid fire.
D、During operation of the machine, protective cover and others must
be installed securely.
E、When power outage occurs, to cut off the electrical power supply.
Continuous pass through type shot blast machine sandblasting machine