3. Cleaning: cleaning all kinds of electric rice cooker liner and surface oil stains and dust.
3.1 Cleaning process:
3.1.1 Cleaning agent: the special cleaning agent for Aluminum pots.
3.1.2 Process: Feeding→ High pressure spray oil pollution, dust stain cleaning→ High pressure spray rinsing→ High pressure spray rinsing→ High pressure fan cutting water→ High temperature drying→ Cooling and Unloading.
3.1.3 Cleaning efficiency: adjustable speed
3.1.4 The maximum size of the piece: about 260 x 220 mm high.
3.1.5 One day production capacity of 5000 pieces (8 hours)
4. Composition of cleaning machine structure.
The cleaning machine is mainly composed of the main body of the device, the liquid storage tank, the conveying system, the cleaning system, the rinsing system, the filtering system, the automatic temperature control heating system and the mist eliminating system. Electrical control system, high pressure water cutting system, conveying system, etc.
5. Device description:
The cleaning machine is a fully automatic control mode of the relay, in addition to the manual loading and unloading of the pot, and other processes are automatically completed.
Artificial will be cleaning the workpiece on the belt conveyor system, per the order of the parts are automatically sent to each process section, high-pressure spray cleaning, the workpiece high-pressure spray rinsing, high-pressure spray rinsing, high pressure air drying, high temperature drying after arriving at the discharging station, the whole cleaning process is completed.
5.1The main equipment and liquid storage tank:
5.1.1The whole machine is a fully enclosed structure, which is welded with steel skeleton, and the upper part of the cleaning machine adopts a single layer structure, which is made of 1.5mm thick 304 stainless steel plate.
5.1.2 The tank adopts single layer structure, with 1.5mm thick 304 stainless steel plate; the inner part is divided into several sections, the cleaning liquid filter, oil filter and oil respectively; liquid box is provided with a water inlet, a liquid outlet, overflow. The bottom is inclined to the middle of the two sides, and the cleaning liquid is discharged from the discharge port at the bottom of the liquid tank.
5.1.3 The tank with liquid level controller, liquid level abnormal timely reminder of adding water, stopping water. Abnormal situation to achieve emergency shutdown, and equipped with sound and light alarm.
5.1.4The inside of the liquid tank is provided with a stainless steel electric heater, and the temperature of the liquid is increased from room temperature to operating temperature in 30 to 60 minutes. Automatic temperature control in the range of 10 to 90℃, manual setting, automatic control. Automatic display of temperature control instrument.
5.2 Theconveying system:
The system is composed of cycloid pin wheel reducer, conveyor chain, rib plate, main drive shaft, drive shaft and so on. High strength chain. Conveying speed in 0.3 ~ 3m/min continuously adjustable.
5.3 The cleaning system:
5.3.1.The cleaning system is composed of cleaning pump, spray cleaning pipeline and nozzle. The nozzle can be adjusted at the angle of 30 degrees. Each nozzle distance less than 150mm, and has the spray pipeline sprinkler arrangement, ensure that each pot surface can be washed every sides.
5.3.2 The system is made of 304 stainless steel pipes. The nozzle can be replaced, disassembled and adjusted quickly.
5.3.3 Cleaning pump adopts a vertical centrifugal booster pump, cleaning the flow≥ 30m3/h, the cleaning pressure≥5KG, the pressure is adjustable
5.4 Rinsing wash system
5.4.1The rinsing system is composed of a rinsing pump, a spray rinsing pipeline and a nozzle. The nozzle can be adjusted at the angle of 30 degrees. Each nozzle distance ≤ 200mm, spray pipe lines are arranged on top and down with spray nozzles to ensure that each part of the pot can be washed all sides.
5.4.2The system is made of 304 stainless steel pipes. The nozzle can be replaced, disassembled and adjusted quickly.
5.4.3 Rinse pump adopts a vertical centrifugal booster pump, cleaning the flow ≥30m3/h, the cleaning pressure≥10KG, the pressure is adjustable.
6. The high-pressure air blowing system
6.1The system consists of the control valve, pipeline, air knife, high-pressure blower etc.
6.2The system is made of stainless steel pipe, and the blade can be replaced, disassembled and adjusted.
6.3 Air supply is provided by high pressure fan.
7. High temperature drying system:
7.1 It uses 1 set of 20W kcal natural gas combustion machine to improve heat.
7.2 3.7KW 1 set of high temperature circulating fan.
7.3 The furnace is made of100mm thick silicate cotton.
8. The filtration system:
8.1The equipment cleaning liquid is filtered by two stages, the first stage is a drawer type filter basket at the back of the water inlet, and the second stage is the stainless-steel filter screen of the pump suction mouth.
8.2The equipment cleaning liquid is filtered by two stages, the first stage is a drawer type filter basket at the back of the water inlet, and the second stage is the stainless-steel filter screen of the pump suction mouth.
8.3The system has an oil removal device, the cleaning fluid in oil timely isolated, to prolong the using period of liquid. The oil removal device adopts scraper type oil-water separator, the liquid surface will be presented by the proportion of oil slick, separation. Separation capacity of 30L per hour.
9. Removing fog system
This machine adopts exhaust fan suction cleaning indoor fog, the outer pipeline drainage way.
10. Electrical control system:
10.1 Semi-automatic relay control, the use of low-voltage electrical equipment components is made of high-quality Good Brand products.
10.2The emergency stop button is arranged on the inlet and outlet end to prevent the accident and stop the machine in time.
10.3The cabinet is provided with two color lights that to show the fault/normal operation of the equipment.
1. Equipment dimensions:
2. Conveying system:
2.1 mesh belt size: 28m (L) × 600mm (W), made of stainless steel.
2.2. Conveying motor: 1.5KW, 1 SET.
2.3. Main drive shaft: 2 pieces of Φ 40 mm × 700 mm (L) carbon steel and hard chromium smooth shaft.